Project◆Dangote Refinery & Petrochemical Project
EPCPROMAN Software Solution for DangoteRefinery & Petrochemical Project
EPCPROMAN Software SolutionBarcode/RFID Automation3D Model-Based Progress Monitoring
Client
Dangote Refinery & Petrochemical Project
The Client

Dangote Refinery & Petrochemical Project

EPCPROMAN played an active role in the construction of the Dangote Refinery & Petrochemical Project in Lekki Free Zone, Lagos, Nigeria, by supplying EPCPROMAN Software Solutions and Technical Operating Manpower for Material and Construction Management. The implementation covered Piping, Structural, Mechanical, Electrical, Instrumentation, and Tankage construction activities, along with Barcode/RFID automation for Piping Spool and Structural Assembly Tracking, including construction progress representation on 3D models using colour codes.

Requirements

The Dangote Refinery & Petrochemical Project required software solutions and technical operating support for managing large-scale material and construction activities across multiple disciplines.

The scope included Piping Isometric Spooling, complete Material Management, Front Analysis, Piping Job Cards, Material Issuance, Fabrication, Erection, Pressure Testing, Structural Assembly Management, and Electrical & Instrumentation material tracking.

The project also required Barcode/RFID-based tracking of Piping Spools and Structural Assemblies, Cable Drum and Cable Schedule Tracking, and construction progress representation on 3D models using colour codes.

Implementation

Solution & Approach

EPCPROMAN delivered integrated software solutions and technical operating manpower across multi-discipline construction and material management activities for the Dangote Refinery & Petrochemical Project.

01

EPCPROMAN — Piping Construction Management

EPCPROMAN supported the complete piping construction workflow, including Piping Isometric Spooling, Material Management, Front Analysis, Piping Job Cards, and Material Issuance.

The solution was also used for monitoring Fabrication Activities, Erection Activities, and Pressure Testing, along with Piping Spool Tracking through Barcode/RFID Scanning Technology.

02

EPCPROMAN — Structural Construction Management

EPCPROMAN facilitated the management of prefabricated Structural Assemblies, covering Structural Assembly Receipt, Issuance, and Site Consumption Tracking.

Barcode/RFID-based tracking was implemented for Structural Assemblies to monitor their movement and status during construction.

03

EPCPROMAN — Electrical & Instrumentation Management

EPCPROMAN supported Electrical & Instrumentation construction material management, including E&I Tagged Items, Bulk Materials, Cable Drum Tracking, and Cable Schedule Tracking.

04

Barcode/RFID Automation & 3D Progress Monitoring

Barcode/RFID scanning technology was implemented for Piping Spool and Structural Assembly Tracking.

The captured tracking information was used for construction progress representation on 3D models through colour-coded status indicators.

05

Project Control & Construction Activity Management

EPCPROMAN supported Project Control Activities and Construction Progress Monitoring across Piping, Structural, Mechanical, Electrical, Instrumentation, and Tankage disciplines.

The implementation covered fabrication, erection, pressure testing, material issuance, structural assembly movement, and E&I material and cable tracking activities.

Benefits of Implementation

Integrated Material Management — Management of Tagged and Bulk Materials across multiple construction disciplines.

Piping Spool Management — Management of 450,000 Pipe Spools through Isometric Spooling, Fabrication, Erection, Pressure Testing, and Barcode/RFID Tracking.

Structural Steel Management — Management of 150,000 MT of Structural Steel, including Prefabricated Structural Assembly Receipt, Issuance, and Site Consumption Tracking.

E&I Material Tracking — Tracking of Tagged Items, Bulk Materials, Cable Drums, and Cable Schedules.

Barcode/RFID Automation — Tracking of Piping Spools and Structural Assemblies using Barcode/RFID Scanning Technology.

3D Construction Progress Representation — Colour-coded representation of construction progress on 3D models.